PressForm3D die casting tooling design

Projects / Lighting

LED street light housing, 740×310 mm

Housing for a street luminaire mounted on lighting columns. Three moulds, each suited to a different casting machine.

An LED street light housing measuring 740×310 mm, mounted on lighting columns. A large thin-walled casting with extensive ribbing: the housing doubles as the heat sink.

Design decisions

  • Three moulds were designed — for the housing, the front frame and the back cover.
  • Different gating systems, each matched to the geometry of its part.
  • The moulds fit several die casting machines, which leaves the customer free to load the shop as it suits them.

Heat sink ribbing calls for particular care with venting: without a considered path for the air, thin ribs simply do not fill.

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Attach a 3D model or a drawing of the part and tell me which machine it runs on. Within 24 hours you get a fixed price, a delivery date and a draft contract.

  • What I need
  • 3D model or drawing of the part
  • Die casting machine type
  • Alloy and annual volume